Division 02 · IFM

Industrial Fabrication & Maintenance

Precision fabrication and industrial support services designed for long-term durability and operational efficiency, from heavy steel structures to plant shutdowns and robotic tank cleaning.

Five specialised units

Excelling in every field of our expertise.

From industrial steel fabrication, construction and reconditioning to insulation and refractory works, we bring modern standards of quality, craftsmanship, safety and technical support at a competitive price.

  • D1

    Steel structure fabrication & erection

    Structural steel, ducts, tanks and heavy built-up sections.

  • D2

    Scaffolding works

    Internal and external scaffolding for plants and buildings.

  • D3

    Thermal insulation

    Hot and cold insulation for ducts, equipment and pipelines.

  • D4

    Industrial mechanical maintenance & shutdowns

    Mills, conveyors, elevators and gearboxes during plant shutdowns.

  • D5

    Large tank cleaning using robot technology

    Robotic, chemical-free cleaning of tanks, vessels and silos.

Why clients choose us

  • ExperiencedTechnical workforce
  • Quality-controlledFabrication
  • On-timeProject execution
  • Safety-focusedOperations
Steel structure and duct work at a cement plant

IFM · Unit D1

Steel structure fabrication & erection

We supply thousands of tonnes of top-quality structural steel to industrial and construction projects every year. All our functional designs are built with the highest quality materials and the best workmanship available in today’s marketplace.

  1. 01

    Steel fabrication (hot-rolled steel)

  2. 02

    Coatings, surface preparation & painting

  3. 03

    Stairways, ladders & handrails

  4. 04

    Ducts, transitions, segmented elbows & branches

  5. 05

    Storage tanks, silos, stacks & chimneys

  6. 06

    Process piping

  7. 07

    Heavy custom built-up section fabrication

ES Global worker on scaffolding at an industrial site

IFM · Unit D2

Scaffolding works

Internal and external scaffolding for industrial cement plants and commercial building works, erected to give our crews and our clients safe, stable access at every height.

  1. 01

    Internal scaffolding for kilns, silos, ducts & process equipment

  2. 02

    External scaffolding for industrial plants

  3. 03

    Scaffolding for commercial building works

  4. 04

    Scaffolding rental & installation

  5. 05

    Access for fabrication, insulation & shutdown teams

Safety at every levelEvery structure is planned, erected and inspected with safety as the first priority.
Insulated industrial ducting

IFM · Unit D3

Thermal insulation

Our insulation team has completed thermal and cold insulation work across a wide range of industrial plants. Our scope covers the supply of material, fabrication and installation.

  1. 01

    Thermal (hot) insulation of ducts, chutes & equipment

  2. 02

    Thermal and cold insulation of pipelines

  3. 03

    Material supply, fabrication & installation

14,000 m²Thermal insulation of ducts and equipment for Asian White Inc. FZE, Fujairah.
ES Global technicians repairing a mill gearbox

IFM · Unit D4

Industrial mechanical maintenance & shutdown works

We specialise in the installation, maintenance, handling and repair of a wide range of industrial mechanical equipment. During plant shutdowns our teams carry out repairs on raw and vertical roller mills (RM, VRM), conveyor belts, bucket elevators, gearboxes and more.

  1. 01

    Major shutdown maintenance works

  2. 02

    Dismantling, repairing, part changing, checking & re-assembling

  3. 03

    Testing & commissioning

Robotic cleaning inside a large vessel tank

IFM · Unit D5

Large tank cleaning using robot technology

Robotic cleaning keeps people out of confined spaces and returns tanks, vessels and silos to service faster, with no chemicals.

  1. 01

    Chemical-free cleaning of cargo vessels

  2. 02

    Internal & external cleaning of oil terminal tanks

  3. 03

    Cleaning of other process tanks

  4. 04

    Concrete & steel silo cement removal and cleaning

  5. 05

    Removal of built-up material from cement silos & hoppers

9+ vesselsCleaned in the last year using Cargo Hold Robot technology.

Track record

Major works.

Selected fabrication, erection and insulation projects for the UAE’s leading cement producers, with plant upgrades, shutdown repairs and new installations delivered on live sites.

White cement production unit under construction

Asian White Inc. FZE

Fujairah · White cement production unit
  • Structural steel fabrication & supply: 300 Ton
  • Structural steel erection: 600 Ton
  • Thermal insulation of ducts & equipment: 14,000 m²
Large fabricated cylinder on a transport truck

JSW Cement FZC

New Line #2 · Al Taween, Fujairah650 MT
  • Fabrication and supply of equipment for the new production line
Coal mill ducting and support structure

Union Cement Co.

Coal mill ducting400 MT
  • Fabrication and erection of new coal mill ducting and support structure
Steel damper duct support structure

Gulf Cement Co.

Damper duct & structure150 MT
  • ‘K’ damper duct fabrication and erection, including support structure
Packing plant shed at a white cement plant

Ras Al Khaimah Co. for White Cement

  • Fabrication & erection of equipment and platforms for the 120 tph packer
  • Fabrication & erection of a new additive feeding system
  • Fabrication & erection of the packing plant shed
Vertical roller mill at a cement plant

Fujairah Cement Industries PJSC

VRM Unit-2
  • Raw mill silo cleaning
  • Replacement of table liners
Large duct installation at a cement plant

RAK Cement Co.

124 MT
  • Fabrication & erection of pre-heater down-comer duct & ‘Y’ piece
  • Replacement of RM gearbox
Packer platforms at a white cement plant

On site, on schedule

Packer platforms, RAK Co. for White Cement

Our clients

Trusted by industry leaders.

Long-standing partner to the UAE’s leading cement and industrial producers for fabrication, erection, insulation and shutdown works.

  • Union Cement Company
  • JSW Cement FZC
  • RAK Cement Co.
  • JK Cement
  • Star Cement
  • Ras Al Khaimah Co. for White Cement
  • Asian White Inc.
  • Fujairah Cement Industries
  • Gulf Cement Company

Infrastructure · Workshop facility

Cut, drilled, rolled and assembled under one roof.

Our in-house fabrication workshop combines covered production bays with an open yard for large assemblies, so structures, ducts and tanks are ready before they reach site.

  • CNC beam cutting & drilling
  • CNC plasma-flame plate cutting
  • CNC pipe profile cutting
  • 20 mm plate rolling, 3,000 mm wide
  • 12 mm bending & shearing
  • 100 T hydraulic press

Workshop machines CNC-driven, accurate, repeatable

CNC beam cutting & drilling
CNC beam cutting & drilling
CNC pipe profile cutting
CNC pipe profile cutting
CNC drilling
CNC drilling
CNC plate cutting
CNC plate cutting
Plate rolling
Plate rolling
Built in-house

Owning our machinery gives us control over quality, cost and delivery time.

Resources

Equipment resources.

Owned workshop machinery and site equipment, ready to mobilise.

Workshop equipment

  • CNC beam drilling machine
  • CNC beam cutting machine
  • CNC drilling machine (max. dia 50 mm)
  • CNC plasma-flame plate cutting machine
  • 100T hydraulic press
  • Multi-purpose steel working machine
  • Angle cutting machine
  • Radial drilling machine (65 mm dia)
  • Milling / drilling machine
  • Power hacksaw
  • Heavy-duty pedestal bench grinder
  • Bending machine (12 mm thick, 3,000 mm wide)
  • Rolling machine (20 mm thick, 3,000 mm wide)
  • Shearing machine (12 mm thick)
  • 12 ft flatbed lathe machine

Portable & earth-moving equipment

  • Air compressors (750 / 450 CFM)
  • Power generators (157 / 60 KVA)
  • Heavy-duty airless spray units
  • Blasting pots
  • Heavy-duty mucking winches
  • Light-duty mucking winches
  • Pipe cutters
  • Hydraulic pipe bender
  • Heavy-duty electric pipe binder
  • Portable steam cleaning pump
  • Water pump (4,000 / 3,000 / 2,000 PSI)
  • Flame cutting machine (150 mm cutting)
  • Electric welding rectifiers
  • Welding generators
  • Welding rectifiers
  • Portable electric blowers
  • Cutting sets
  • Hydraulic jacks
  • Explosion-proof lights

Let’s discuss your project

Let’s build the future together.

Powering Industries with Smart Engineering Solutions.